Ai Powered Solutions forManufacturing

Transforming Manufacturing with the seamless integration of SentriStream into your existing security systems and IoT devices, to drive data-driven, actionable business intelligence.

Manufacturing Benefits
Improved Efficiency
Manufacturing Benefits
Employee Productivity
Manufacturing Benefits
Secure & Compliant
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Manufacturing Image

The manufacturing industry is currently facing significant challenges, including supply chain disruption, rising cost of materials, labour shortages, and increasing pressure to adopt more sustainable practices.

These issues are straining operations, impacting production time lines and forcing organisations to rethink their strategies to remain competitive in a rapidly evolving, global market.

Agility and precision have become critical elements in defining success, helping organisations to stay competitive, meet customer expectations and operate efficiently.

Given these pressures, you have likely made substantial investments in technologies, security systems and IoT devices, all which collect data.

However, without fully leveraging this data, you’re limited to basic surveillance, leaving critical business intelligence siloed and unutilised.

Instead, you could seamlessly integrate SentriStream, with it’s unique conditional logic engine that interrogates data from disparate systems, providing you with actionable business intelligence insights and real-time alerts.

SentriStream allows you to optimise operations, drive process improvements and make data-driven decisions that enhance overall performance and competitiveness.

Leveraging Technologies

How Sentristream helps Manufacturing

Below you will find a selection of use cases currently supported by SentriStream for our customers operating within the Manufacturing sector. However, with SentriStream's flexibility your unique pain points can be solved by integrating the innovative software, it can be tailored to address your specific challenges and seamlessly integrate into your existing security and IoT systems to deliver an additional layer of intelligence.

Asset Management

SentriStream seamlessly integrates into your existing CCTV and Video Analytics systems, adding a layer of OCR. SentriStream's unique logic engine tracks your asset usage, (MHE's, FLT's etc) performance and maintenance schedules. SentriStream provides insights into asset health and lifecycle costs, enabling more efficient allocation and utilisation. As each asset passes a camera SentriStream tracks its location, providing real-time data such as live location, last seen time, duration since last sighting and alerts for asset movement including appearance and disappearances.

CCTV & Video Analytics for Staffing

Access Control data offers a comprehensive overview of your site, but it doesn't capture activity within the warehouse. By integrating Video Analytics and CCTV alongside SentriStream's unique logic engine, you will gain deeper insights into staffing, including staff presence and numbers in specific areas, such as canteens and dispatch and be alerted if specified conditions are met/ not met. This integration provides a clearer understanding of staff occupancy in critical site areas.

OCR for monitoring production lines

Enhance your existing CCTV systems with an additional layer of OCR to streamline operations through automated data collection and real-time production line monitoring. SentriStream's integration optimises cameras with tracking and location functionality by adding OCR and unique product references on the production line. As each item passes a camera, SentriStream monitors its progress throughout the production process.

Staffing Management

SentriStream optimises staffing levels by analysing production needs, improving schedules and identifying training requirements, resulting in better workforce utilisation and increased productivity. SentriStream enables you to monitor staff from both HR and Heath and Safety perspectives. By collecting real-time data, SentriStream generates insights and custom alerts, helping you to proactively address issues, preventing reoccurance.

Loading Bay Utilisation

Receive alert notifications if a loading bay has been occupied for an extended period, helping maintain vehicle flow, preventing backlogs. Leverage SentriStream's unique logic engine and trend analysis capabilities to gain deeper insights into loading bay utilisation over specified time periods, such as daily, monthly, yearly or per shift.

Access Control for Staffing

SentriStream integrates with your existing Access Control systems, providing insights into staff placement across one, or more sites, including staff numbers and departmental breakdowns. SentriStream allows you to create alerts based on high/ low thresholds for shits, sites or departments, as specified by you alongside other customisable parameters.

Asset Management

SentriStream seamlessly integrates into your existing CCTV and Video Analytics systems, adding a layer of OCR. SentriStream's unique logic engine tracks your asset usage, (MHE's, FLT's etc) performance and maintenance schedules. SentriStream provides insights into asset health and lifecycle costs, enabling more efficient allocation and utilisation. As each asset passes a camera SentriStream tracks its location, providing real-time data such as live location, last seen time, duration since last sighting and alerts for asset movement including appearance and disappearances.

CCTV & Video Analytics for Staffing

Access Control data offers a comprehensive overview of your site, but it doesn't capture activity within the warehouse. By integrating Video Analytics and CCTV alongside SentriStream's unique logic engine, you will gain deeper insights into staffing, including staff presence and numbers in specific areas, such as canteens and dispatch and be alerted if specified conditions are met/ not met. This integration provides a clearer understanding of staff occupancy in critical site areas.

OCR for monitoring production lines

Enhance your existing CCTV systems with an additional layer of OCR to streamline operations through automated data collection and real-time production line monitoring. SentriStream's integration optimises cameras with tracking and location functionality by adding OCR and unique product references on the production line. As each item passes a camera, SentriStream monitors its progress throughout the production process.

Staffing Management

SentriStream optimises staffing levels by analysing production needs, improving schedules and identifying training requirements, resulting in better workforce utilisation and increased productivity. SentriStream enables you to monitor staff from both HR and Heath and Safety perspectives. By collecting real-time data, SentriStream generates insights and custom alerts, helping you to proactively address issues, preventing reoccurance.

Loading Bay Utilisation

Receive alert notifications if a loading bay has been occupied for an extended period, helping maintain vehicle flow, preventing backlogs. Leverage SentriStream's unique logic engine and trend analysis capabilities to gain deeper insights into loading bay utilisation over specified time periods, such as daily, monthly, yearly or per shift.

Access Control for Staffing

SentriStream integrates with your existing Access Control systems, providing insights into staff placement across one, or more sites, including staff numbers and departmental breakdowns. SentriStream allows you to create alerts based on high/ low thresholds for shits, sites or departments, as specified by you alongside other customisable parameters.

Are you a production manager striving to achieve improved operational efficiency?

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60%increase in operational efficiency

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45%Greater flexibility and responsiveness

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30%reduction in accidents

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People

SentriStream allows you to view and interrogate both real-time and historical data, providing valuable insights and enabling the creation of custom alerts and triggers to better manage your workforce.

By improving productivity and supporting your responsibilities to your employees, who are vital to your operations, it directly influences efficiency and profitability.

SentriStream supports effective staff management, helping you achieve optimal performance, fostering a supportive working environment through utilising advanced analytics.

You can monitor staff performance, attendance and workload, identify trends and proactively address issues.

Custom alerts notify you of any anomalies requiring immediate attention.

Furthermore, SentriStream supports fulfilment of employer responsibilities, promoting job satisfaction and retention rate improvements, in turn boosting productivity and employee wellbeing.

Use case examples:

  • Trip analysis
  • Staffing levels
  • Area occupancy
  • Health and safety
  • Shift pattern attendance

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Assets

SentriStream enables you to harness untapped data and generate actionable business intelligence to support your operations and maximise your ROI on your asset investments.

(FLT’s, MHE’s etc.)

Given the significant cost of these assets, optimising their utilisation is critical.

With advanced analytics and detailed reporting facilities SentriStream deliver insights into asset performance, helping you to identify areas for improvement and strategies to maximise efficiency.

Are you fully aware of how effectively your assets are being utilised?

SentriStream allows you to understand whether your assets are contributing to their full potential, helping drive both operational excellence and financial performance.

Use case examples:

  • Identify trends and statistics
  • Overlay data with productivity data
  • View live current shift data to track FLT’s in the warehouse
  • Easily identify which FLT’s are in operation/ on charge etc
  • Search how long non-operational FLT’s have been out of service and timeframes

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Health & Safety

Health and Safety is vital in Manufacturing due to the industry’s complex and hazardous nature.

SentriStream enhances safety within the workplace by providing real-time alerts for incidents, or when parameters are met/ not met.

This ensures compliance with regulations and demonstrates proactive risk management through effective data analysis.

SentriStream monitors specified safety metrics, tracks incidents and identifies potential risks, enabling you and your management team to improve safety protocols, which reduces workplace incidents and accidents.

SentriStream furthermore, ensures the correct use of PPE wear, creating safer environments, alerting the appropriate personnel when breaches occur and action is required.

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Operational efficiency

SentriStream enhances Manufacturing efficiency through real-time monitoring of your operations, including:

  • Production lines
  • Production halls
  • Logistics
  • Employees
  • Assets

SentriStream delivers immediate alerts when specific conditions or parameters are met/ not met, enabling proactive operational optimisation.

By identifying areas for process improvements, SentriStream helps promote efficiency and profitability.

SentriStream’s robust asset monitoring capabilities also supports informed financial decision making, ensuring streamlined operations and maximised performance.

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Frequently Asked Questions

Frequently Asked Questions

What makes SentriStream innovative?

The approach of mining data from desperate security systems that are always left un-tapped, combined with giving the end user the ability to cross examine the siloed data without the need for additional hardware installation is truly innovative.

How is SentriStream configurable?

This configurable logic engine will give the customer the ability to create the rule sets/condition logic, along with customisable dashboards and reporting, bringing the data together to create powerful outputs and insights. Something never seen by other data mining solutions, these normally require in-depth knowledge to do so.

Can SentriStream be operated by our staff, or does it require skilled IT experts?

Another benefit to SentriStream is that it is designed with a simplistic User Interface, one that can be operated by both skilled and unskilled workers.

How does SentriStream ensure the security of our business data? Or How does SentriStream ensure data security?

From the initial stage SentriStream has been built with cyber security built into its DNA, it uses only secure protocols to ensure data is encrypted both in transit and at REST, for further information please contact us.

Does SentriStream protect the identity of our staff?

In addition to delivering valuable information and insights, it will also allow for data on staffing to be anonymised, ensuring the organisation looks at staff insights and assets from a trend analysis and data set, rather than pinpointing individuals, taking away any potential for discrimination and ensuring organisations looks to improve the business as seen from a top-down approach, helping equality and inclusion across the workforce.

Is SentriStream fully future-proof and can it handle scalability as our organisation grows?

SentriStream is fully futureproof, with true interoperability at its core, this ensures that it remains compatible with future technologies and industry standards to meet both the immediate and the future growth plans for organisations.

What level of training is provided/ required for our staff in order to make full use of SentriStream?

SentriStream has been designed to be user-friendly, for employees at all levels within the business, however full training will be provided ahead of deployment to ensure that staff are comfortable with all the features.

How compatible with existing systems is SentriStream?

SentriStream has a wide range of existing integrations with open protocols, as opposed to just brand specific devices.

This, combined with adding layers of intelligence to conventional devices, means we can introduce AI functions to older systems.

In the instance of legacy systems and hardware, where it isn’t possible to integrate due to the age, SentriStream can work alongside both end users and system integrators to install additional hardware and systems to ensure that the full benefits of SentriStream are seen.

Can’t find the answer here? Contact our friendly support team.

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